(IND-Phaltan) Manufacturing Engineer - Senior
Jobs descriptions
- Cummins India
**Key Responsibilities:**
+ Lead projects to design and implement manufacturing processes that align with safety, quality, and business objectives.
+ Develop and improve manufacturing processes for Connecting Rod manufacturing lines, including tooling and cycle time enhancements.
+ Oversee equipment selection, Design Approval Process (DAP), specification finalization, trials, and commissioning.
+ Manage the PPAP (Production Part Approval Process) for equipment and line commissioning.
+ Enhance plant layout and material flow for efficiency and productivity improvements.
+ Ensure timely CAPEx and cash flow management to align with project timelines.
+ Monitor project progress, identify risks, and implement mitigation strategies.
+ Analyze and improve Overall Equipment Effectiveness (OEE), providing on-site solutions and enhancements.
+ Facilitate communication with site operations, Manufacturing Engineering (ME), Quality, and supplier teams.
+ Track and document project milestones to ensure successful completion of New Business Startup (NBS) projects.
+ Conduct supplier capacity mapping and create end-to-end Value Stream Mapping (VSM) for new lines.
+ Support the implementation of IIoT (Industrial Internet of Things) and Industry 4.0 technologies for new manufacturing lines.
+ Apply continuous improvement tools and methodologies to enhance manufacturing processes and equipment.
+ Collaborate with internal and external stakeholders to align project objectives and deliverables.
+ Coach and mentor team members while maintaining strong relationships with key stakeholders.
**RESPONSIBILITIES**
**Qualifications:**
+ Bachelor's degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience.
+ Licensing may be required for compliance with export controls or sanctions regulations.
**Competencies:**
+ **Collaboration:** Builds partnerships and works effectively with others to achieve shared objectives.
+ **Effective Communication:** Develops and delivers messages suited to various audiences.
+ **Health&Safety Leadership:** Champions proactive safety behaviors to build an injury-free workplace.
+ **Drawing Interpretation:** Integrates product design and manufacturing equipment drawings for optimal process development.
+ **Equipment/Capital Procurement:** Selects manufacturing equipment that meets Cummins specifications and project needs.
+ **Manufacturing Analysis Led Design:** Uses digital tools to model and simulate manufacturing processes for data-driven decision-making.
+ **Manufacturing Knowledge:** Applies expertise in manufacturing principles to implement process changes and drive improvements.
+ **Process Documentation:** Develops and standardizes manufacturing procedures for consistency and compliance.
+ **Tool and Fixture Design:** Ensures appropriate work-piece holding devices for optimal manufacturing efficiency.
+ **Embracing Diversity:** Values different perspectives and cultural backgrounds to foster innovation and inclusion.
+ **Continuous Process Improvement:** Identifies and implements process improvements and waste reduction strategies.
+ **Ergonomics and Workplace Design:** Designs ergonomic processes and workstations that align with Cummins’ guidelines.
+ **Problem Solving:** Uses structured problem-solving methodologies to diagnose and resolve manufacturing challenges.
+ **Workstation Design:** Develops safe, ergonomic, and efficient operator workstations that align with quality and cost objectives.
**QUALIFICATIONS**
**Skills&Experience:**
+ Intermediate-level experience in manufacturing engineering or a related role.
+ Proven experience leading manufacturing projects and process improvements.
+ Strong knowledge of production part approval processes (PPAP) and capital procurement.
+ Experience with Industry 4.0 and IIoT implementation in manufacturing environments.
+ Ability to analyze OEE and develop efficiency-improving solutions.
+ Proficiency in digital modeling tools for process simulation and improvement.
+ Excellent problem-solving, risk mitigation, and continuous improvement skills.
+ Strong stakeholder management and communication abilities.
+ Hands-on experience with equipment trials, commissioning, and supplier collaboration.
**Job** Manufacturing
**Organization** Cummins Inc.
**Role Category** Hybrid
**Job Type** Exempt - Experienced
**ReqID** 2412846
**Relocation Package** No